Fewer colors, no shortcuts — every channel is built to match the original artwork accurately.
Next-day delivery
Files by 5 PM EST
Print-ready guarantee
Or we redo it free
Fast turnaround
Best 4–9 PM EST
Simulated process is about doing more with less. The goal is to keep the ink count as low as possible while still hitting the colors, tones, and gradients in the original artwork with real accuracy. Each channel is built manually using halftone dot patterns — layered from light to dark so tones blend correctly at the press. The underbase is built white and sized precisely, giving lighter colors something solid to sit on without blowing out the overall image. The result looks photorealistic but stays within a manageable ink count, which keeps your press setup clean and your print cost in check.
Artwork is analyzed to determine the minimum channels needed
White underbase is built to carry lighter tones accurately
Each channel is optimized for dot gain and halftone angle
Files exported in print-ready format with halftone settings included

We reduce your ink count without cutting corners. Every simulated separation is built to look accurate on press, regardless of garment color or complexity.
Every order comes with these standard deliverables.
Upload your artwork and receive print-ready separations by tomorrow.